Cathx Ocean completed structural surveys quicker than traditional methods and the quality of the data captured exceeded expectations.
The Cathx Imaging system captures crisper sharper UHD images, when compared to standard subsea imagery.
Due to the UHD quality of the images captured by the Cathx Imaging System, they can be enlarged to clearly view certain key locations. This negates the requirement to stop. Therefore, the process of flying around the structure that would normally take hours was completed in minutes. This is proven by comparing traditional inspection times verses Cathx fast digital inspection times on surveys. The adjacent figure highlights the 80% time saving experienced by BP, Oceaneering and Wood since adopting the Cathx structural survey process.
The inspection of the data captured could now be carried out onshore post mission. This reduced the requirement for inspection personal offshore.
Cathx Ocean developed a better way to view and analyse the data collected by generating a 3D model. This was seen as the most interactive way to view the captured Image data. 3D models were created providing a high-level view of the structure. It delivered a view of the structure that asset inspectors have not previously experienced. The client considered this a great benefit for the analysis of the structure.
The 3D models did bring their advantages but the image quality and detail for the stills was missing in the model. Therefore, Cathx Ocean delivered a unique Visualisation Software Tool. This allowed the user to review and inspect the 3D model. Click and pick functionality were incorporated, where each point on the model automatically linked to the related still images at that location. The images in turn then appear on a popup window for closer inspection.
This type of subsea structure analysis was tested by our partners in the integrity group. It was assessed as a substantial improvement over the traditional methods.
The Cathx Structural Inspection Survey workflow has been defined. The survey starts with a fast data acquisition campaign. Once completed, the data is transferred onshore for post processing. 3D models and processed imagery are delivered through the Cathx Visualisation Software Tool for the Subsea Inspector to complete the inspection of the structure.
Cathx Ocean are constantly innovating with imminent improvements being made to the Visualisation Tool. This includes the ability to annotate and markup images and areas of the 3D models. Linkage to Coabis will be provided. The ability to select additional imaging enhancements to help show and identify anomalies automatically is in development.
Cathx Ocean are also developing a tool to help the offshore survey team during the data acquisition process. The Q-CAT Tool is for offshore data quality and coverage assurance. A subsea inspector is no longer required offshore to provide guidance to the ROV pilot to capture the most important parts of the structure. Instead, the Q-CAT tool gives them the confidence that the entire structure has been captured by the Cathx Imagery survey.
This trial with BP, Oceaneering and Wood focused on the verification of the methods to facilitate an alternative to visual inspection. This was achieved with great success in terms of imagery, time savings and cost reduction. The methods used in this trial are now being expanded to allow not only collection of imagery but also engineering level measurements and emission (leak) detection capabilities.
Multi camera and laser configurations aimed at FPSO hull, moorings, risers and other complex structures will deliver more accurate 3D data. The data can now be processed in much shorter time frames than conventional inspections.
Cathx Ocean’s innovative techniques for data acquisition, visualisation and processing have been architected for automation using machine vision and machine learning. Currently, our data processing team process image surveys of structures and deliver them through our visualisation tool for manual review to meet today’s manual processing requirements. This allows standardisation of the methods to process data, so that year-on-year results can be compared automatically. Cathx Ocean have been awarded four global patents for the methods and techniques to acquire, visualise and process these data sets using machine vision and learning. We are now working with our subcontractor and operator partners to deliver these solutions across a range of applications.